JXSC company stone & rock crushers include cone crusher, jaw crusher, impact crusher, mobile crusher, sand making machine, mobile crushing plant & hammer crushing which can crush with more than 200 kinds of industrial materials. Such as pebble, granite, basalt, iron ore, limestone, quartz, diabase, iron ore, gold, copper, etc. Primary and fine crushers are the type of crushing machine.
Feeding size: 120mm-1200mm
Jaw Crusher used the principle of jaw squeeze each other for material processing. Also, it is the first step of different ore rocks crushing. And make up of sand plant with cone crusher, impact crusher, sand making machine.
Feeding size: 300mm-700mm
Impact Crusher is used to impact crushing material. Our company produces rock impact crushing machine has a high-chromium plate hammer and particular impact liner. It can be crushing hard rock.
Feeding size: 40mm-560mm
Single-cylinder hydraulic cone crusher brings in the foreign advanced technology and automatic control system. The cavity of the crusher machine can be altered according to different requirements. And advantages of the crushing equipment are high load-carrying capacity, long life.
Feeding size: 95mm-350mm
Multi-cylinder Hydraulic Cone Crushers have more crushing force. So the machine is widely used in secondary crushing, fine crushing, extra-fine crushing of hard rocks, such as granite, basalt. If you are looking a crushing which goog grain shape and high yield, the machine will first choice for you.
Feeding size: 80mm-300mm
Compound Cone Crusher(Symons cone crusher) is commonly used for secondary, tertiary or quaternary crushing. Because Symons used large diameter spindle, heavy mainframe and independent of the dilute oil lubrication automatic control system, so the equipment is durable, reliable operation.
Mobile Crushers can climb work for the crushing of mine, hydropower station, coal mine. There are tire types and track type of mobile crushing. Our mobile crushing machines have strong mobility and strong adaptability. According to crushing requirements, there are cone, jaw, impact, sand making mobile crushing equipment.
Center Feeding Capacity: 60TPH-360TPH
Center and Ring Feeding Capacity: 120TPH-640TPH
Soft Material Feeding size: 35mm-50mm
Hard Material Feeding size: 30mm-45mm
Sand crusher machine is used to produce artificial sand which better substitute for river sand. Many countries choose sand making equipment to protect the natural sand for balancing nature and society. VSI sand maker is our machine which many sand plants chose.
GDN series Capacity: 30TPH-600TPH
Feeding size: 450mm-1000mm
DN Series Capacity: 96TPH-1200TPH
Feeding size: 450mm-1000mm
Vibratory Feeder continuous and uniform feeding for stone crushers, and screening for raw material. JXSC vibrating feeders have high efficiency and big feeding capacity.
Feeding size: 100mm-200mm
Vibrating Screen design for the quarries screening crushing stones. The important step of processing is accord material size to screening. Our company machine structure is simple and the repair is convenient.
Feeding size: ≤10
Wheel washer machine cleans and separates stone powder and dust. It’s novel seal structure and reliable gearing ensure the cleaning and dehydration effects. It is a kind of high-efficiency sand washing equipment operated with the sand maker.
Feeding size: ＜10
Spira sand washing has three functions: cleaning, dewatering, classify. Because the spirochetes are long, so the sealing system is very good.
Conveying length: 10m-110m
Conveying speed: 1.0-2.0
The advantages of belt conveyors are a simple structure, a big conveying amount and used widely. The machine is a transport way that inexpensive and simple in the rock crusher plant and sand plant.
Classification of stone crusher
According to the crushing force mode, the crusher machine divides into stone crushers and grinding machine.
What’s the difference between stone crusher and grinding mill?
General speaking, the former one is used to reduce the larger slab into a smaller size, various models of crusher are designed to maximize productivity at the lowest cost. The configuration of the suited crush machine is varied with different crushing stages in the complete crushing circuit, coarse crushing, medium-sized crushing, and fine crushing. The latter one of grinding mill machines are preferred to process fine and extremely fine material, grinding mediums include steel ball, steel rod, gravel, and metal lump so on. Some equipment is capable of crushing and grinding, such as self mill.
Discrimination of the working principle
1 Jaw Crusher. The movable jaw plate continually presses against the fixed die at a set time and force to squeeze the rock material caught in it.
2 Cone Crusher. The inner movable cone rotates eccentricity and bumps the outer fixed cone, thus exerting strong crushing force on the ore material.
3 Roll Crusher. The ore material is subjected to continuous crushing and impacting force between the two rollers.
4 Impact Crusher. The ore lump crushed by the impact force of rapidly rotating moving parts.
5 Ore Grinding Machine. The ore slab is crushed by the impact and grinding force of the grinding medium (steel ball, bar, gravel or lump) in the rotating cylinder. Rod mill, pan mill, ball mill, vibration mill, centrifugal mill, etc.
Each kind of crusher has various models to suit different applications. Jaw crusher has the features of large crushing ratio, uniform product size, simple structure, reliable work, easy maintenance and economical operation cost. PF-I series impact crusher can crush materials with length less than 100 ~ 500 mm and its compressive strength can reach up to 350 MPA, which has the advantages of large crushing ratio. It is suitable for crushing medium hard materials, such as limestone in cement plant.
Mining rock crusher machine
1 Adjustable fine crusher
The adjustable fine crusher mainly consists of a rotary part, guard plate, crushing chamber. The latest fine crusher equipped with a hydraulic device can be very convenient to maintain, save time cost.
2 Jaw crushing type
Jaw crusher, is the first choice for primary crushing equipment, with large crushing ratio, uniform product size, simple structure, the relatively small volume can be installed in the tiny space, etc. Therefore, it is widely used in mines, metallurgy, construction material, water conservancy and chemical industries.
Compared with cone crusher, jaw type crusher has less investment, less finished flake and lower production cost. Compared with hammer crusher, the wear resistant parts have longer service time, high production efficiency and fewer maintain fees.
The common jaw crusher has single toggle type and double toggle type, the former one also called as simple swing crusher, the latter one is called as complex swing crusher.
3. Gyratory crusher
The gyratory crusher is a large scale crushing machine which uses the gyratory movement of the crushing cone in the crushing cavity to extrude, squeeze and bend the materials. When the shaft sleeve rotates, the crushing cone is moving in eccentric around the center line of the machine continuously. The productivity of gyratory crusher is higher than that of jaw crusher.
There are two types of discharging material and overload insurance, one is mechanical type, by adjusting the nuts on the top of the main shaft to lift up or down the crushing cone, thus change the discharge outlet width, and by cutting the safety pin on the driving pulley to stop overload. Another way is hydraulic gyratory crusher type, by changing the plunger under the hydraulic oil volume can adjust the crushing cone position, thus changing the size of the discharge port.
4 Cone crusher
Cone crusher widely used in the metal and mon-metal mines, cement, sand & gravel, aggregate, quarry, metallurgy and other industries. it is suited for fine crushing all kinds of ores and rocks with hardness ≤5 ~ 16, such as iron ore, Non-ferrous metal ore, granite, limestone, quartzite, sandstone, cobblestone, etc.
The working principle of cone crusher is the same as that of gyratory crusher, but it is only suitable for medium-sized crushing or fine crushing. The requirements of uniformity of particle size distribution in medium and fine crushing operations are generally higher than that in the coarse crushing operation. Therefore, a section of the parallel zone should be set at the lower part of the crushing cavity. In addition, the rotating speed of the crushing cone should be accelerated so that the material can be squeezed more than once in the parallel zone.
The crushing of fine crushing operation is larger than that of coarse crushing operation, so the loose volume after crushing increases greatly. In order to prevent the crushing chamber from blocking, the total discharging cross section must be increased by increasing the diameter of the lower part of the crushing cone without increasing the discharging opening to ensure the required discharging granularity.
When the Simon Spring Safety cone crusher overloads, the cone-shaped Shell forces the spring to compress and raise itself in order to enlarge the discharge port and discharge the non-broken material. The adjustment of the discharge opening is carried out by the adjusting cover, and the adjusting cover fixed with the shell can be rotated to drive the shell up or down by the thread on the outer circle, so as to change the size of the discharge opening. The safety and adjustment mode of hydraulic cone crusher is the same as that of hydraulic gyratory crusher.
Maintenance of cone crusher
1, Ensure full load production, avoid too coarse product granularity.
2, Optimize the cone crusher productivity by setting reasonable crushing ratio.
3, It is necessary that equipped with an iron removal device.
4, The spring cannot be too heavy pressured, the large pressure may occur shaft broke, light pressure may cause spring vibrating, influence the crushing efficiency.
How to choose an optimal stone crusher
In the aggregate production line, whether the crusher machine is suitable or not that determines the output of the whole line. JXSC can help you choose an optimal stone crusher.
1. Crushing demand
You don’t blindly consult the price of equipment, because there are many types of stone crushers. For example, hammer crusher, jaw crusher, impact crusher.
Right way. First of all, you need to know the crusher materials, the maximum feeding size, finished particle size, handling capacity, crushing environment. With detailed information, JXSC will provide the stone crusher suitable for your production needs.
The humidity and hardness of different materials are different. The higher the hardness, the higher the degree of difficulty. For example, granite hardness, the jaw crusher, cone crusher, impact crusher will better. River pebble texture hard wear-resistant, roller crusher crushing effect is better. Brittle materials are more suitable for heavy hammer crushers, such as calcite.
2. Sorting machine
We can design the crushing plant flow chart when knowing the crushing demand and determine the primary, secondary and tertiary crusher use of which type. crusher. The next step is to choose the type of device. In order to improve efficiency, the general primary crusher processing capacity will be larger than the secondary.
How to maximize the crusher efficiency, longevity
1. Control material size
The crusher has a maximum feed size. When the feed particle size is too large to the equipment caused serious damage. Whether soft or medium-hard material, both cause different damage. If some of the materials are larger than the maximum feeding size of the crusher, the crusher is easy to appear stuck cavity, blocking phenomenon, affecting the aggregate production efficiency. 2. Correct feeding material
Many enterprises in order to increase the production capacity and blindly carry out the transformation of the bunker. It resulted in excessive feeding. And that feed too much, it will cause the material too late to break, and the broken material can not be discharged in time, resulting in blocking. Therefore, material cut-off and excessive feeding will affect the capacity of the crusher. 3. Maintenance and repairs
The daily maintenance and repair of the stone crusher is the key to the effective operation of the equipment. Check the machine regularly and replace the wear-out parts in time.