Crusher plant is a complete aggregate crushing processing, which can be divided into the jaw, impact, cone crushing plant, portable mobile crushing station, quarry crushing plant. Crushing materials that include rock, puzzolana, gravel, limestone, coal, iron ore, construction and demolition wastes, and other mineral raw materials. The purpose of the crushing process plant is to obtain different rock sizes or mineral mining.
JXSC has rich experience in the stone crusher plant layout and solutions. Since 1985, We have successfully installed many stone production lines with different outputs, such as 60tph, 100t/h, 200tph, 500tph.
1. Working flow: The main crushing process step is material – screening – rough crushing – middle crushing – re-screening – fine crushing – washing sand – discharge.
2. Particle size: composition: particle size 5 ~ 50 mm pebble accounted for 5% ~ 10% of the total, particle size 50 ~ 100mm pebbles accounted for 60% ~ 70%, particle size of 100mm or more pebbles accounted for 20% ~ 30%.
1. Main equipment: Jaw crusher, impact rock crusher, vibratory feeder, single cylinder cone crushers, vibratory screen.
2. Material: limestone, cobblestone.
3. Capacity: 500-600TPH
4. Feedback: The pebbles and other rocks treated by the Canadian customer’s aggregate production line can meet the requirements of building materials, highways, railways, construction projects.
JXSC Crushing Plant
JXSC stone crushing production line widely applied to the limestone, basalt, granite, cobblestone and other rocks processing operation. Providing qualified aggregate for construction material among road, railway, building, concrete, etc. The complete set of stone & rock material production circuit has the features of reliable performance, reasonable design, convenient operation, and high working efficiency.
Components of the crusher plant
The common stone crushing plant equipment list: feeder (vibrating feeder), crusher machine ( jaw crusher, impact crusher, hammer crusher, cone crusher), screening machine (vibrating screen), ore washing equipment, belt conveyor, and so on. According to the different needs of customer's conditions, JXSC can provide stone production line processing capacity ranges from 50-500 tons per hour, and the hardness of rock does not exceed 320MPa.
Less than 150MPa, vibrating feeder - high-efficiency compound crusher ( achieve required particle size at one time, hammer crusher) - vibrating screen - finished stone, using belt conveyor connect every machine.
Less than 320MPa, vibrating feeder - jaw crusher (primary crusher) - stone crusher (secondary crusher, such as impact crusher, hammer crusher, sand making machine) - vibrating screen - finished sand.
Crusher plant features
1. Automatic operation. There is hardly any need of manual operation except for start-up, shutdown, and routine maintenance.
2. High production efficiency at low cost, uniform particle size, and good shape.
3. Little space taking, flexible operation, low stone powder output rate.
4. Reliable, convenient, safety.
Layout and considerations
1. Select a reliable stone crusher manufacturer which has rich experience.
There are many factors affecting crushing efficiency that should be taken into consideration, such as material characteristics, site, productivity, belt conveyor angle, and length, etc. Only an experienced company can provide suited crushing line layout solutions to solve insufficient capacity, material blocking and so on problems.
2. Case reference, field investigation.
Taking a visit to the production line built by my company, especially those with similar capability and materials, is a good way to know JXSC quality and service, that's would be great if can bring some benefits for you.
3. Environmental protection and enemy saving.