Perlite is a kind of acidic lava from volcanic eruptions. It is a glassy rock formed by rapid cooling. It is famous for its pearly crack structure. After processing, it is a commonly used building insulation material in the construction industry and used in exterior wall insulation. Perlite has strong water absorption, which makes it easy to seep water and gain weight. It is a perfect material to use as a waterproof coating. However, what is the perlite crusher equipment? How much is the price? The following is a detailed introduction.
Perlite crusher equipment
Perlite is a lightweight, multifunctional new material that expands. It has a light apparent density, low thermal conductivity, and good chemical stability. Its main components are blocky, porous, and pumice-like. Its Mohs hardness is about 5.5-7. There are many types of crushing equipment on the market. Based on the characteristics of the material, it is better to choose a jaw crusher, cone crusher, VSI sand-making machine, etc. The specific selection will decided by actual production needs.
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Jaw crusher
The jaw crusher is the primary and coarse crushing machine. The machine integrates the current development and mining machine technology research and development design and has improved the motion parameters, structural form, adjustment method, etc. The deep V-shaped crushing chamber and no dead zone meet the greater feeding demand and improve production efficiency. At the same time, the wedge block adjusts the discharge port, which is easy to maintain. The crushing ratio is large, and the final product particle size is uniform. In addition, the key components are made of high manganese steel and high-quality alloy materials, and the whole machine is durable.
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Cone crusher
It is usually for secondary and medium/fine crushing. Through the laminated crushing cavity and fixed axis structure design, the mortar wall does not need filler, which is easy to replace. The large eccentricity and high swing frequency design can operate at a lower speed, which changes the product grading to produce less fine material, bringing higher output and an intelligent automatic control system and innovative internet control system. Remote touch screen operation makes all parts disassembled from the top and side with a quick and convenient replacement.
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Impact sand making machine
It can produce gravel and sand at the same time. Through the four-impeller design and the impact angle of the crushing chamber, the throughput is increased and the output is large. The material can be crushed along the natural texture surface when colliding with the material so that the final product has good particle shape but low self-consumption. It is safe and reliable to use. The surrounding guard plate can be turned up and down, and the combined throwing head only needs to replace the worn parts to reduce various costs. It has many years of application experience.
Perlite Sand Making Plant Equipment
Usually, the entire production line process includes feeding, crushing, sand making, sand washing, screening, transportation, and other process.
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Vibrating feeder
It feeds the materials quantitatively, evenly, and continuously from the storage bin to the receiving equipment.
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Stone crusher
It is used for stone crushing. The crusher is wear-resistant and durable, with a long service life. It is suitable for processing various ores and coarse sand products.
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Sand-making machine
The sand-making machine is the core equipment of the entire sand and gravel production line. It is suitable for material crushing and shaping. It is generally a tertiary crushing in the stone production line.
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Sand washing machine
This sand washer is essential for sand and gravel washing. It can effectively remove the soil and stone powder covering the surface of sand and gravel, improve the quality of sand, and thus meet the user’s demand for materials.
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Vibrating screen
It is responsible for screening out stones of different particle sizes after crushing, forming different sand and gravel products, and improving production efficiency.
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Belt conveyor
Transporting ore raw materials, finished sand, and other materials.
Perlite Sand Making Plant Process
Since the Mohs hardness of perlite is relatively low, there are many machines to choose from, but the market mostly chooses VSI sand crusher as the only production machine. The following will introduce the equipment configuration and process of the perlite crushing production line.
- The perlite is evenly and continuously fed into the jaw crusher by the vibrating feeder for coarse crushing. Then the material enters the vibrating screen by the belt conveyor for screening.
- The qualified pearl stone enters the VSI sand crusher for sand making, and the sand that does not meet the screening requirements returns to the jaw crusher for crushing again.
- The sand and gravel from the perlite sand crusher go through screening and grading again.
- The sand and gravel that meet the requirements enter the sand and gravel washing machine for sand washing and cleaning. That material does not meet the sand washing requirements sent to the perlite sand crusher for crushing. Those that meet the sand washing requirements go to the sand washing machine for washing, and then the belt conveyor transports the final product.
- According to this process, the perlite sand crusher cycle and crush until the technical process of the perlite sand production line is complete.
Advantages Of Perlite Sand Making Plant
- The equipment is complete, has good coordination, reliable performance, and long-life service.
- High degree of automation, easy installation, convenient operation and maintenance, and flexible adaptability.
- The sand-making process is simple, the safety is high during operation, there will be no downtime, vibration, and other failures, and the maintenance cost is low.
- The perlite sand-making plant is equipped with advanced dust collectors and sound isolators. It achieves the ideal production state of zero dust and zero noise, and the environmental protection effect is significant.
- There is less waste of resources. The finished perlite has a more uniform particle size, excellent shape, and better quality, which meets the sand requirements in the industrial field.
We accept customization for more models to meet the requirements of different customers. The price of the mining equipment will determined by the manufacturer’s type, machine model, manufacturing process capacity, etc. We can provide various mining equipment like stone crushers, etc. Welcome to consult JXSC‘s professional engineers to get the quotation based on your requirements. We can design a sand-making and crushing production line flow chart for you.