How To Improve The Efficiency Of Stone Crushing Plant?

The stone crusher is an essential piece of equipment in the production process of mechanism sand. In addition to the stone crusher, the complete stone crushing plant equipment includes vibrating feeders, sand-making machines, vibrating screens, belt conveyors, etc. These are all equipment required in the crushing production line, commonly used to process various minerals. It has wide applications in chemical, construction, building materials, and other fields, with high application value and extensive business scope.


Factors Affecting Stone Production Efficiency

There are many types of equipment models for stone crushers, including jaw crushers, cone crushers, impact crushers, hammer crushers, roller crushers, etc. Based on the different working principles of stone crushers, the size of feeding and discharging particles includes coarse, medium, and fine crushing equipment.

1. Materials processing is crucial.

When processing ore, pay attention to the hardness of the ore. It is difficult to crush the hard ore, the more difficult it is to crush, and the wear and tear on the equipment is relatively severe. If the crushing speed is slow, the crushing ability will be small.

2. The humidity of the material is crucial.

When the moisture content in the material is high, it is easy for the material to adhere inside the crusher and prone to blockage during the feeding and transportation process, resulting in a decrease in crushing capacity. It is necessary to lower the water content of raw materials for the stone crusher’s better operation.

3. Material fineness

After crushing, it has a high requirement for crushing fineness. The crushing capacity is small when it requires a fine product.

4. The composition of the crushed material.

The fine powder will affect crushing because these fine powders are prone to adhesion and affect transportation. It should screen those materials with a high content of fine powder in advance.

5. vulnerable parts resistance

The better the wear resistance of the stone crusher’s vulnerable parts (hammer, jaw plate), the greater the crushing capacity. JXSC adopts high-quality materials and has undergone strict quality control for mining equipment. It has advantages such as good wear resistance, high-temperature resistance, corrosion resistance, and durability

6. Maintenance

The crusher equipment in the sand and gravel factory should conform to the standard with regular maintenance. The operation and maintenance of crusher equipment also affect the production capacity of the equipment. If the stone crusher’s operation in the pebble factory does not conform to the standard and maintenance is not in place, it will accelerate the wear rate of vulnerable parts, reduce the service life of the crusher equipment, and reduce production capacity.

7. The fineness of finished sand varies.

If the fineness requirement of the finished stone is high, the production capacity of the crusher equipment in the stone factory will be smaller. If there are no special requirements from the user, the fineness of the crusher equipment will be medium fine in the stone factory, and start production according to actual needs.

8. Is the design of the stone crushing plant reasonable?

The processing capacity of the equipment in the stone crushing plant should match the needs of the production line, and consider various factors. Otherwise, it is difficult to meet the output requirements.

Stone crushing plant
Stone crushing plant

How To Improve The Efficiency Of Stone Crushing Plant?

Improving production efficiency with limited resources is a topic worth exploring. With the vigorous development of mechanism sand, many old stone production lines have begun to expand. Without the support of crushing production equipment, it will hard to improve production efficiency. Today, we will talk about how to start with crushing equipment to improve the production efficiency of crushing production lines.

Keep the maintenance and upkeep of the equipment regularly to improve the crushing efficiency. In the crushing production line, the size and quantity of materials must under control.

Keep Maintenance

  • In the operation of crushing equipment, if the crushing equipment is constantly operating at high power, it will affect the service life of the equipment. To maintain the performance of the equipment, the operating volume of the equipment must be within the processing capacity of the equipment.
  • In addition, the maintenance and replacement of vulnerable parts need a professional person to manage. Due to frequent high efficiency, high-power operation will increase equipment wear and tear, bringing hidden dangers to the following works, and leading to the stone crusher or whole plant  shutdown. For long-term benefits, try to ensure the equipment is working normal.

Choosing high ratio crusher machine

  • It is recommended to choose crushing equipment with a high crushing ratio for improving the crushing plant efficiency. When crushing materials, crushing equipment with a high crushing ratio will effectively solve the problem of wastewater discharge indicators, increase production capacity, and better utilize crushing materials.
  • Equipment with a high crushing ratio can improve work efficiency, so crushing equipment with a high crushing ratio is beneficial and harmless. Combined with green and environmentally friendly crushing equipment, which makes the crushing equipment production line not only meets the crushing requirements but also reduces pollution and lowers the cost of wastewater treatment.

The mobile crusher has a variety of configurations, which can operate alone or in combination. We provide the working parameters of different models. The 30 tons per hour capacity is not a problem for mobile crushers. In addition to these existing models, we accept customization for more models to meet the crushing requirements of different scales. The price of the stone crusher will determined by the manufacturer’s type, machine model, manufacturing process capacity, etc. We can provide various mining equipment like stone crushers, etc. Welcome to consult JXSC‘s professional engineers to get the quotation based on your requirements. We will design a sand-making and crushing production line flow chart for you.

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